Wensleydale Railway - Photo Archive

Restoration and Installation of a Lever Frame
in Scruton Signal Box (Gate Box) - Page 2
When Aiskew level crossing was converted to an AOCL (Automatic Open Crossing, Locally monitored) in the mid-1980s, the frame and levers from the Gate Box there were bought by John Young, an army officer who was a keen collector of signalling equipment. John’s collection grew to be the largest privately-owned signalling collection in the country and is now in the care of the Museum of Scottish Railways at the Bo’ness and Kinneil Railway. John himself, of course, is better known to many of us as a WR member and volunteer, and was our first Volunteer Coordinator.
After the future of the Railway was secured, John very generously donated the Aiskew frame back for use in the surviving Signal Box at Scruton (technically that too was a Gate Box), and for the last several years the dismantled frame has lain in pieces in the locking pit below the box. Last year the station team decided that the time had come to restore and install it, and Timothy Edwards and Peter Harbord agreed to take the project on. John Young has taken a keen interest and has been supporting us with documentation and advice.
Having been stored for the best part of 40 years, latterly in damp conditions, the paintwork had broken down and most parts were severely corroded. Everything has now been stripped down to bare metal and primed, and at least two coats of metal paint are being applied. One of the most painstaking jobs has been the individual cleaning of around 80 Whitworth bolts which hold the frame together. The catch mechanisms on the levers have been dismantled, cleaned and reassembled and are operational again. The locking pit has been cleared out: during this process it was discovered that one of the bearing timbers was badly rotten, so that is being replaced, after which re-assembly can commence. With 8 levers, the Aiskew frame is 2 levers smaller than the original Scruton frame, so it will fit in the available space comfortably.
If all goes well the frame should be in place later this year (2025). Initially it will be just for “show” and will provide a new feature for the educational programme at the station. Later, it is hoped to install a demonstration signal, worked from one of the levers, if a suitable location away from the running line can be identified. In the future, the frame could in theory be used to control signals protecting the level crossing, in the same way as at Bedale, though this would only be worthwhile if there was regular running east of Scruton.

Ref - 15436
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers have now had their catch mechanisms refitted (26/11/2024)
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Ref - 15436
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers have now had their catch mechanisms refitted (26/11/2024)
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Ref - 15381
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Priming some other components of the lever frame (26/11/2024)
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Ref - 15382
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The top of the locking tray and the ends of the locking bars have been primed (26/11/2024)
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Ref - 15383
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Three levers have had an undercoat applied to the bottom sections (apart from where they were laying on the floor) (10/12/2024)
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Ref - 15384
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The other five levers have now had an undercoat applied to the bottom sections (10/12/2024)
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Ref - 15385
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Close up of three levers which have had an undercoat applied to the bottom sections (10/12/2024)
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Ref - 15386
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Close up of two levers which have had an undercoat applied to the bottom sections (10/12/2024)
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Ref - 15387
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Various other piece of the lever frame have been undercoated (10/12/2024)
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Ref - 15388
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Various other piece of the lever frame have been undercoated (17/12/2024)
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Ref - 15389
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The bottoms of these three levers have now been undercoated (17/12/2024)
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Ref - 15390
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Various sections of the lever frame which have been undercoated (17/12/2024)
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Ref - 15391
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Due to an anticipated removal to Leyburn of the Eskmeals signal box which we were using for the restoration, we had to move all the lever frame components over to Scruton signal box (24/12/2024)
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Ref - 15437
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Restoration of a lever frame at Scruton - Due to an anticipated removal to Leyburn of the Eskmeals signal box which we were using for the restoration, we had to move all the lever frame components over to Scruton signal box (24/12/2024)
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Ref - 15392
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers have now had a second undercoat applied (14/01/2025)
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Ref - 15393
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The two end pieces of the lever frame (which were still in the pit) have been cleaned and rubbed down ready for painting (14/01/2025)
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Ref - 15394
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of end pieces of the lever frame (which was still in the pit) has been cleaned and rubbed down ready for painting (14/01/2025)
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Ref - 15395
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of end pieces of the lever frame (which was still in the pit) has been cleaned and rubbed down ready for painting - a close up of the top showing the date (1902) and where the manufacturers name has been ground away (14/01/2025)
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Ref - 15438
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second of the end pieces of the lever frame (which was still in the pit) has been cleaned and rubbed down ready for painting (14/01/2025)
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Ref - 15396
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second of the end pieces of the lever frame (which was still in the pit) has been cleaned and rubbed down ready for painting - a close up of the manufacturers name and date - McKenzie & Holland-Worcester-England - 1892One side fo both end frames have been o (14/01/2025)
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Ref - 15397
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One side of both end frames have been primed (21/01/2025)
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Ref - 15398
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One side of both end frames have been primed (21/01/2025)
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Ref - 15399
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers have now had a dark grey undercoat applied (28/01/2025)
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Ref - 15400
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second side of both end frames have been primed (28/01/2025)
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Ref - 15439
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second side of both end frames have been primed (28/01/2025)
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Ref - 15401
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Next we had to remove the frame support brackets from the wooden beams as they both needed to be repositioned as the the original frame and ten levers and the restored one (ex Aiskew) has only eight levers. We were having great difficulty removing the securing screws - We later found that they went completely through the 12" thick beams with a nut (which must have rusted away on this bolt). (28/01/2025)
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Ref - 15402
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the lever frame support brackets after removal (04/02/2025)
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Ref - 15403
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The length of the bolt which had secured the lever frame end to the supporting beams - over 12" long !! (04/02/2025)
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Ref - 15404
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second support bracket for the lever frame. Note that one of the nuts is still on the securing bolt. The wooden beam was so rotten at this point that the bolt and nut came completely out. Until this point we had not realised that this beam was completely rotten (04/02/2025)
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Ref - 15405
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The beams where the first lever frame support bracket had been (04/02/2025)
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Ref - 15440
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The beams where the second lever frame support bracket had been - note that the wood is completely rotted away at the right side of the righthand beam (04/02/2025)
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Ref - 15406
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the beams where the second lever frame support bracket had been - note that the wood is completely rotted away in parts (04/02/2025)
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Ref - 15407
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the beams where the second lever frame support bracket had been - note that the wood is completely rotted away in parts (11/02/2025)
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Ref - 15408
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The rotted beam had to be removed. Look how bad it was (11/02/2025)
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Ref - 15409
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - A view of the signal box pit showing where the rotten beam was and the other good beam is still (11/02/2025)
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Ref - 15410
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The beam supporting alcove where the good end of the removed beam had been inserted - The bottom is full of earth - it needs to be cleaned out to provide a firm footing for the replacement beam (11/02/2025)
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Ref - 15411
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The beam supporting alcove where the rotten end of the removed beam had been inserted - The bottom is also full of earth - it also needs to be cleaned out to provide a firm footing for the replacement beam (11/02/2025)
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Ref - 15415
Photo - Joan Walker
Restoration of a lever frame at Scruton - Timothy Edwards digging out the ground around the lever frame support beams, down to the original floor level, so that the beams will be clear of the ground. (11/02/2025)
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Ref - 15416
Photo - Joan Walker
Restoration of a lever frame at Scruton - Timothy Edwards taking a breather from digging out the ground around the lever frame support beams, down to the original floor level, so that the beams will be clear of the ground. (11/02/2025)
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Ref - 15412
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the alcoves has now had the earth etc, removed down to a solid base (11/02/2025)
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Ref - 15413
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The other alcove has also had the earth etc, removed down to a solid base (11/02/2025)
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Ref - 15414
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - A look at the remaining good beam. We need to remove the earth which is touching the beam to reduce the chances of this beam also rotting (11/02/2025)
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Ref - 15417
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the lever frame supports has been cleaned up and then primed (25/02/2025)
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Ref - 15418
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the lever frame supports has been cleaned up and then primed (25/02/2025)
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Ref - 15419
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The ground level in the area of the beams has now been dug out and removed down the level of the original floor. This exposed a concrete lump (very difficult to see in the photo), which presumably acted as some form of support for the old rotted beam. (25/02/2025)
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Ref - 15420
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The ground level in the area of the beams has now been dug out and removed down the level of the original floor. This exposed two bricks embedded in the floor, which presumably acted as some form of support for the old rotted beam. If you look closely just beyond these bricks, you will see standing water (25/02/2025)
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Ref - 15421
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The ground level in the area of the beams has now been dug out and removed down the level of the original floor. This exposed two bricks embedded in the floor, which presumably acted as some form of support for the old rotted beam. In this close up standing water is visible. This is close to where the old beam was rotting, so it is no wonder that the worst rot occurred in this vicinity. Following further investigation, it is suspected that a drain is leaking. (25/02/2025)
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Ref - 15593
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The pit is being cleaned up and excess earth removed. Ground water is gathering in the lowest part. (04/03/2025)
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Ref - 15594
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever frame supports have been cleaned up and painted (brown is primer and grey is undercoat (04/03/2025)
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Ref - 15595
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The levers are now ready. (04/03/2025)
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Ref - 15596
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit. (11/03/2025)
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Ref - 15597
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit. See the ground eater leaking into the pit (11/03/2025)
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Ref - 15598
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit, we have found two signal arm weights buried (18/03/2025)
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Ref - 15599
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - A couple of signal lever weights found whilst clearing a buildup of silt and earth on the signal box pit (18/03/2025)
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Ref - 15600
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit. (18/03/2025)
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Ref - 15601
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit. (18/03/2025)
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Ref - 15602
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Continuing with the removal of a build up of silt and earth in the signal box pit, we have found another old bit of signalling equipment (25/03/2025)
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Ref - 15603
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - An angled bar, piece of signalling equipment found in the signal box pit along with a couple of weights (25/03/2025)
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Ref - 15604
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One of the alcoves for the frame supporting beams is now cleaned up and ready for a concrete/brick support for the replacement beam to be installed. (25/03/2025)
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Ref - 15605
Photo - Timothy Edwards
Restoration of a lever frame at Scruton -The other alcove for the frame supporting beams is now cleaned up and ready for a concrete/brick support for the replacement beam to be installed. (25/03/2025)
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Ref - 15606
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The removal of a build up of silt and earth in the signal box pit is now complete (25/03/2025)
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Ref - 15607
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The removal of a build up of silt and earth in the signal box pit is now complete (25/03/2025)
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Ref - 15680
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The Direct Works Team have kindly installed a concrete plinth at the west side to support the new frame support timber at the correct height (08/04/2025)
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Ref - 15681
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The Direct Works Team have kindly installed a concrete plinth at the east side to support the new frame support timber at the correct height (08/04/2025)
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Ref - 15682
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Using one of the lever frame support brackets to check that the beams are positioned correctly at the west side (08/04/2025)
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Ref - 15683
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Using one of the lever frame support brackets to check that the support beams are positioned correctly at the east side (08/04/2025)
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Ref - 15684
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The new lever frame support beam temporarily installed to check that positioning and height are correct at the east end (08/04/2025)
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Ref - 15685
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The new lever frame support beam temporarily installed to check that positioning and height are correct at the west end. (08/04/2025)
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Ref - 15686
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The west end of the new lever frame support beam was creosoted prior to the beam being placed in its final position (08/04/2025)
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Ref - 15687
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The west end of the new lever frame support beam placed in its final position (08/04/2025)
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Ref - 15688
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The new lever frame support beam in its final position (08/04/2025)
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Ref - 15689
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Both lever frame support beams have been creosoted (08/04/2025)
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Ref - 15690
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Creosoted tie beams have been screwed to the main support beams to keep them in position (22/04/2025)
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Ref - 15691
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Creosoted tie beams have been screwed to the main support beams to keep them in position (22/04/2025)
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Ref - 15692
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever frame support beams are now ready for the installation of the lever framew (22/04/2025)
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