Wensleydale Railway - Photo Archive

Restoration and Installation of a Lever Frame
in Scruton Signal Box (Gate Box) - Page 3
When Aiskew level crossing was converted to an AOCL (Automatic Open Crossing, Locally monitored) in the mid-1980s, the frame and levers from the Gate Box there were bought by John Young, an army officer who was a keen collector of signalling equipment. John’s collection grew to be the largest privately-owned signalling collection in the country and is now in the care of the Museum of Scottish Railways at the Bo’ness and Kinneil Railway. John himself, of course, is better known to many of us as a WR member and volunteer, and was our first Volunteer Coordinator.
After the future of the Railway was secured, John very generously donated the Aiskew frame back for use in the surviving Signal Box at Scruton (technically that too was a Gate Box), and for the last several years the dismantled frame has lain in pieces in the locking pit below the box. Last year the station team decided that the time had come to restore and install it, and Timothy Edwards and Peter Harbord agreed to take the project on. John Young has taken a keen interest and has been supporting us with documentation and advice.
Having been stored for the best part of 40 years, latterly in damp conditions, the paintwork had broken down and most parts were severely corroded. Everything has now been stripped down to bare metal and primed, and at least two coats of metal paint are being applied. One of the most painstaking jobs has been the individual cleaning of around 80 Whitworth bolts which hold the frame together. The catch mechanisms on the levers have been dismantled, cleaned and reassembled and are operational again. The locking pit has been cleared out: during this process it was discovered that one of the bearing timber beams was badly rotten, so that is being replaced, after which re-assembly can commence. With 8 levers, the Aiskew frame is 2 levers smaller than the original Scruton frame, so it will fit in the available space comfortably.
If all goes well the frame should be in place later this year (2025). Initially it will be just for “show” and will provide a new feature for the educational programme at the station. Later, it is hoped to install a demonstration signal, worked from one of the levers, if a suitable location away from the running line can be identified. In the future, the frame could in theory be used to control signals protecting the level crossing, in the same way as at Bedale, though this would only be worthwhile if there was regular running east of Scruton.

Ref - 16296
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever bearings and spindle after five levers installed (02/09/2025)
Click here to see higher resolution photo

Ref - 16296
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever bearings and spindle after five levers installed (02/09/2025)
Click here to see higher resolution photo

Ref - 15834
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The frame support brackets have been painted and ready for installation (06/05/2025)
Click here to see higher resolution photo

Ref - 15835
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The bottom half of the levers have all been gloss painted (06/05/2025)
Click here to see higher resolution photo

Ref - 15836
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Doing a final polishing up and greasing of the lever frame spindle bearing surfaces (06/05/2025)
Click here to see higher resolution photo

Ref - 15837
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The underside of four quadrant plates have been gloss painted (06/05/2025)
Click here to see higher resolution photo

Ref - 15838
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The underside of the other five quadrant plates have been gloss painted (06/05/2025)
Click here to see higher resolution photo

Ref - 15839
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever frame sides have been gloss painted and now ready for installation (06/05/2025)
Click here to see higher resolution photo

Ref - 15840
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All the parts of the lever frame ready for installation (06/05/2025)
Click here to see higher resolution photo

Ref - 15841
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - One side of the lever frame has been bolted to its base support bracket and the spindle inserted (20/05/2025)
Click here to see higher resolution photo

Ref - 15842
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The other side of the lever frame has been bolted to its base support bracket and the spindle inserted (20/05/2025)
Click here to see higher resolution photo

Ref - 15843
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The top quadrant support brackets have now been bolted on (20/05/2025)
Click here to see higher resolution photo

Ref - 15844
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The top quadrant support brackets have now been bolted on (20/05/2025)
Click here to see higher resolution photo

Ref - 15845
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The top quadrant support brackets have now been bolted on (20/05/2025)
Click here to see higher resolution photo

Ref - 15846
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The end quadrants have now been placed in position. They needed a little adjusting in order for them to fit properly (27/05/2025)
Click here to see higher resolution photo

Ref - 16011
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Unfortunately after starting to assemble the lever frame we discovered that the wooden support beam that we didn't replace, as we thought it still in good condition was not. It had significant rot, with a large hole in the side of the beam. We therefore took the decision to remove the lever frame and replace the support beam. (03/06/2025)
Click here to see higher resolution photo

Ref - 16012
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Unfortunately after starting to assemble the lever frame we discovered that the wooden support beam that we didn't replace, as we thought it still in good condition was not. It had significant rot, with a large hole in the side of the beam. We therefore took the decision to remove the lever frame and replace the support beam. (03/06/2025)
Click here to see higher resolution photo

Ref - 16013
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Cutting up the second rotten support beam in order to remove it (03/06/2025)
Click here to see higher resolution photo

Ref - 16014
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Cutting up the second rotten support beam in order to remove it (03/06/2025)
Click here to see higher resolution photo

Ref - 16015
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Cutting up the second rotten support beam in order to remove it (03/06/2025)
Click here to see higher resolution photo

Ref - 16016
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - A cut section, you can see the large of wood that has rotted totally away. (03/06/2025)
Click here to see higher resolution photo

Ref - 16017
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Here you can see the bad state that the support beam was in. We are glad that we decided to replace it. (03/06/2025)
Click here to see higher resolution photo

Ref - 15938
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Here you can see the bad state that the support beam was in. We are glad that we decided to replace it. (03/06/2025)
Click here to see higher resolution photo

Ref - 16018
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Whilst working on cleaning out after removing the second beam, we found that a tiny frog was using the signal box pit as a home (03/06/2025)
Click here to see higher resolution photo

Ref - 16019
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The old beam has now been removed (03/06/2025)
Click here to see higher resolution photo

Ref - 16020
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The old beam has now been removed and left hand alcove needs to be cleaned out of silt and debris (03/06/2025)
Click here to see higher resolution photo

Ref - 16021
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The old beam has now been removed and right hand alcove needs to be cleaned out of silt and debris (03/06/2025)
Click here to see higher resolution photo

Ref - 16022
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The left hand alcove has now been cleaned out. (03/06/2025)
Click here to see higher resolution photo

Ref - 16023
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The right hand alcove has now been cleaned out. (03/06/2025)
Click here to see higher resolution photo

Ref - 16024
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - There was no ledge in the right hand alcove to support the beam, so we needed to put in a concrete plinth. Here you can see the shuttering for the concrete (10/06/2025)
Click here to see higher resolution photo

Ref - 16025
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Here you can see the new concrete put in behind the shuttering. (10/06/2025)
Click here to see higher resolution photo

Ref - 16026
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Notice that in places the concrete base beside the removed beam has actually penetrated inside the beam, by up to a couple of inches. The beam must have been fairly rotten several years ago when this concrete base was installed during the restoration of the signal box. (17/06/2025)
Click here to see higher resolution photo

Ref - 16027
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - We have had to cut back the concrete lip, so that there is room to install the new beam without it touching the concrete. (17/06/2025)
Click here to see higher resolution photo

Ref - 16028
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second beam has now been installed and a small beam installed (on either side) to keep the two beams in position (17/06/2025)
Click here to see higher resolution photo

Ref - 16029
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second beam has now been installed and a small beam installed (on either side) to keep the two beams in position (17/06/2025)
Click here to see higher resolution photo

Ref - 16030
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second beam has now been installed and a small beam installed (on either side) to keep the two beams in position (17/06/2025)
Click here to see higher resolution photo

Ref - 16031
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The second beam has now been installed and a small beam installed (on either side) to keep the two beams in position (17/06/2025)
Click here to see higher resolution photo

Ref - 16043
Photo - Peter Harbord
Restoration of a lever frame at Scruton - The second replacement beam has now been treated with preservative. (24/06/2025)
Click here to see higher resolution photo

Ref - 16091
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - When we arrived for work, we discovered that the signal box pit had been flooded during a recent cloudburst. It had drained away to some extent, but the wooden frame support beans were still partially covered in water to a couple of inches. You can clearly see the extent to how deep the flooding had been. During the flooding the support beams had floated and were now out of position, so they had to be repositioned (22/07/2025)
Click here to see higher resolution photo

Ref - 16092
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - When we arrived for work, we discovered that the signal box pit had been flooded during a recent cloudburst. It had drained away to some extent, but the wooden frame support beans were still partially covered in water to a couple of inches. You can clearly see the extent to how deep the flooding had been. (22/07/2025)
Click here to see higher resolution photo

Ref - 16093
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The flooded pit in Scruton signal box. The side frames and spindle which had been put to one side were now partially under water to just above the bolts on the base which secures the base and side plates together.
There was still some water on the side frame flange around the spindle shaft hole, so you can see how deep the water had got. The bolts on the base of the frames were still under water. These will now need stripping down again and cleaned,. (22/07/2025)Click here to see higher resolution photo

Ref - 16094
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - We then had to bale out the water until the wooden support beams and side frame were clear of the water (22/07/2025)
Click here to see higher resolution photo

Ref - 16095
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The wooden support beams are now clear of the water. Hopefully they can now dry out. (22/07/2025)
Click here to see higher resolution photo

Ref - 16096
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The water table is very high here at Scruton. When buckets of water from the signal box pit were poured onto the track the water just stayed there an hour or more later (22/07/2025)
Click here to see higher resolution photo

Ref - 16097
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - It appears the signal box pit flooding was as a result of the cloudburst causing a lot of water to run down the road. When it got to the crossing it just went onto the trackbed - there being a nice slope at this point. There is a drain here, but that looks to be slightly uphill, so would have had little if no help in draining the rainwater away. (22/07/2025)
Click here to see higher resolution photo

Ref - 16098
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - It appeared that the signal box pit had been flooded through the access hole from the track - Originally used for signal wires and point rodding (22/07/2025)
Click here to see higher resolution photo

Ref - 16099
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The support bases have been unbolted from the side frames to allow them to be dried, cleaned and repainted where necessary (29/07/2025)
Click here to see higher resolution photo

Ref - 16187
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The sides of the lever frame put roughly in position ready for assembly. Peter Harbord is doing some final checks (05/08/2025)
Click here to see higher resolution photo

Ref - 16188
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The sides of the lever frame put roughly in position ready for assembly. (05/08/2025)
Click here to see higher resolution photo

Ref - 16189
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The spindle has now been put into the side frames (05/08/2025)
Click here to see higher resolution photo

Ref - 16190
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The top bracket bars have now been bolted to the side frames (05/08/2025)
Click here to see higher resolution photo

Ref - 16191
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The left hand side frame has now been bolted down. (05/08/2025)
Click here to see higher resolution photo

Ref - 16192
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The first two quadrants have been placed loosely in position on the frame (12/08/2025)
Click here to see higher resolution photo

Ref - 16193
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Some of the quadrants were a little tight on the frame supports and required a little filing before they would fit. (12/08/2025)
Click here to see higher resolution photo

Ref - 16194
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All the quadrants put loosely in position (12/08/2025)
Click here to see higher resolution photo

Ref - 16195
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All the quadrants put loosely in position (12/08/2025)
Click here to see higher resolution photo

Ref - 16196
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All the quadrants put loosely in position with the floor hatch put down (12/08/2025)
Click here to see higher resolution photo

Ref - 16197
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - A lever has been lowered in one of the slots, to check that everything looks OK, prior to fixing (19/08/2025)
Click here to see higher resolution photo

Ref - 16198
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The first lever has had its spindle bearing clamped into position (26/08/2025)
Click here to see higher resolution photo

Ref - 16199
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The first lever has been now been fitted and the quadrants on either side been bolted down (26/08/2025)
Click here to see higher resolution photo

Ref - 16200
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The spindle bearing has been bolted to the second lever - shown in the normal closed position (26/08/2025)
Click here to see higher resolution photo

Ref - 16201
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The spindle bearing has been bolted to the second lever - shown in the open position to allow it to be attached to the spindle (26/08/2025)
Click here to see higher resolution photo

Ref - 16202
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Two levers have now been installed and the operation of one of them is being tested (26/08/2025)
Click here to see higher resolution photo

Ref - 16203
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Two levers have now been installed. (26/08/2025)
Click here to see higher resolution photo

Ref - 16297
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Five levers are now installed (02/09/2025)
Click here to see higher resolution photo

Ref - 16298
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - There are now six levers installed (02/09/2025)
Click here to see higher resolution photo

Ref - 16299
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - here are now six levers installed (02/09/2025)
Click here to see higher resolution photo

Ref - 16300
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers are now installed (16/09/2025)
Click here to see higher resolution photo

Ref - 16301
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - All eight levers now installed (16/09/2025)
Click here to see higher resolution photo

Ref - 16302
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Looking vertically down to the lever tails after all eight levers have been installed (16/09/2025)
Click here to see higher resolution photo

Ref - 16303
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Showing the spindle and bearings with all eight levers installed (16/09/2025)
Click here to see higher resolution photo

Ref - 16304
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Showing the spindle and bearings with all eight levers installed (16/09/2025)
Click here to see higher resolution photo

Ref - 16305
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever frame with the floor down around them (16/09/2025)
Click here to see higher resolution photo

Ref - 16306
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - The lever frame with the floor down around them (16/09/2025)
Click here to see higher resolution photo

Ref - 16424
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Peter Harbord polishing the signalling lever handles at Scruton. They were quite rusty before we started and it it's a big time-consuming task to polish them up to the correct bright polished finish (07/10/2025)
Click here to see higher resolution photo

Ref - 16425
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Two of the signalling lever handles at Scruton have had the worst of the rust polished put of them. They were quite rusty before we started and it it's a big time-consuming task to polish them up to the correct bright polished finish (07/10/2025)
Click here to see higher resolution photo

Ref - 16426
Photo - Timothy Edwards
Restoration of a lever frame at Scruton - Peter Harbord continuing to polish up the signalling lever handles at Scruton. They were quite rusty before we started and it it's a big time-consuming task to polish them up to the correct bright polished finish (21/10/2025)
Click here to see higher resolution photo
Tip - You may find it better to view the pictures in 'full screen' mode - For most browsers F11 will toggle this on and off
date_default_timezone_set("Europe/London"); ?>© 2025 Wensleydale Railway